Nearly 60 % of grill owners admit they skip covering their pit boss, only to face rust and weather damage within a year. If you’re serious about protecting your investment, you’ll need a cover that’s both waterproof and breathable, fits snugly, and stands up to UV exposure. The right choice can save you costly repairs and keep your grill ready for the next barbecue season. Let’s explore the seven top-rated options and what makes each one a solid pick.
| Comnova Grill Cover for Pit Boss Austin XL 600D Smoker Cover |  | Best Overall | Material Type: 600D oxford cloth with PU coating | Weather Protection: Waterproof, UV‑resistant, rain/snow protection | Closure / Securing Mechanism: Adjustable Velcro bands | VIEW LATEST PRICE | Read Our Analysis |
| Pit Boss 73700 Grill Cover for 700FB Wood Pellet Grills |  | Budget-Friendly Pick | Material Type: PVC‑backed polyester | Weather Protection: Waterproof, protects from natural elements | Closure / Securing Mechanism: Drawstring | VIEW LATEST PRICE | Read Our Analysis |
| Stanbroil Pellet Grill Cover for Pit Boss Deluxe |  | Value Choice | Material Type: Heavy‑duty Oxford fabric with PVC coating | Weather Protection: Waterproof, rain/snow/dirt protection | Closure / Securing Mechanism: Adjustable drawstring | VIEW LATEST PRICE | Read Our Analysis |
| Arcedo Grill Cover for Pit Boss Lexington Series |  | Weather Warrior | Material Type: Polyester fabric with vinyl coating | Weather Protection: Waterproof, UV‑ andistant, rain/snow protection | Closure / Securing Mechanism: Adjustable drawstring | VIEW LATEST PRICE | Read Our Analysis |
| Comnova Premium Wood Pellet Smoker Cover (Pit Boss/Z Grill) |  | Premium Protection | Material Type: 600D oxford cloth with PU coating | Weather Protection: Waterproof, UV‑resistant, rain/snow protection | Closure / Securing Mechanism: Adjustable Velcro bands | VIEW LATEST PRICE | Read Our Analysis |
| Grill Cover for Pit Boss XL Series Grills |  | Heavy-Duty Performer | Material Type: 600D oxford fabric with PVC coating | Weather Protection: Waterproof, UV‑resistant, rain/snow/hail protection | Closure / Securing Mechanism: Adjustable Velcro straps | VIEW LATEST PRICE | Read Our Analysis |
| Pit Boss 1020 Grill Cover – Heavy Duty Waterproof 600D Black |  | All-Weather Guard | Material Type: 600D polyester fabric with PVC blend | Weather Protection: Waterproof, all‑weather (rain, heat, cold) protection | Closure / Securing Mechanism: Adjustable drawstring | VIEW LATEST PRICE | Read Our Analysis |
More Details on Our Top Picks
Comnova Grill Cover for Pit Boss Austin XL 600D Smoker Cover
If you own a Pit Boss Austin XL, Rancher XL, or any of the 1000‑series pellet grills, the Comnova cover is the clear pick—its 600 D heavy‑duty oxford cloth with waterproof PU and UV‑resistant coating shields your grill from rain, snow, sun, and tear while staying breathable and eco‑friendly. It measures 62 × 24 × 47 inches, fitting Austin XL, Rancher XL, 1000S, 1000SC, 1000SQ, 1100 Pro, Pro 1150, 1000T4, Mahogany 1000SC2, Savannah, Z Grill 1000D, and similarly sized grills. Adjustable Velcro bands tighten the cover, preventing wind lift. The quick‑dry cloth wipes clean with water, and the PU coating resists UV for over three years, delivering durable protection at a reasonable price.
- Material Type:600D oxford cloth with PU coating
- Weather Protection:Waterproof, UV‑resistant, rain/snow protection
- Closure / Securing Mechanism:Adjustable Velcro bands
- Dimensions (L × W × H):62 × 24 × 47 in
- Compatibility (Grill Models):Pit Boss Austin XL, Rancher XL, 1000S, 1000SC, 1000SQ, 1100 Pro, Pro 1150, 1000T4, Mahogany 1000SC2, Savannah, Z Grill 1000D, similar pellets
- Cleaning Method:Rinse with water; quick‑dry cloth
- Additional Feature:Softer breathable material
- Additional Feature:UV aging test passed
- Additional Feature:Quick‑dry surface
Pit Boss 73700 Grill Cover for 700FB Wood Pellet Grills
The Pit Boss 73700 grill cover is the ideal choice for owners of the 700FB wood‑pellet grill who want rugged, weather‑proof protection without hassle. Its PVC‑backed polyester fabric repels rain, snow, and UV rays, keeping your grill dry and ready. A sturdy drawstring secures the cover, preventing wind from lifting it. We 12 × 11 × 2 inches and weighing just 1.81 lb, it’s easy to store and handle. Customers rate it 4.8 stars, praising durability and fit. It also works with the 75953 model, offering versatile coverage for your backyard cooking setup.
- Material Type:PVC‑backed polyester
- Weather Protection:Waterproof, protects from natural elements
- Closure / Securing Mechanism:Drawstring
- Dimensions (L × W × H):12 × 11 × 2 in (cover size)
- Compatibility (Grill Models):Pit Boss 700FB (and 75953)
- Cleaning Method:Not detailed (standard wipe)
- Additional Feature:Drawstring closure
- Additional Feature:Heavy‑duty PVC backing
- Additional Feature:Made in China
Stanbroil Pellet Grill Cover for Pit Boss Deluxe
Owners of Pit Boss Deluxe grills who demand reliable, all‑weather protection will find the Stanbroil Pellet Grill Cover a perfect fit. The heavy‑duty Oxford fabric with a PVC water‑resistant coating shields your grill from rain, snow, and dirt. Its adjustable drawstring guarantees a snug seal around the 440, 456 Deluxe, 72440, and 72444 models, including the side tray. At 53.54 × 13.77 × 37.79 inches, it drapes evenly without sagging. Cleaning is simple—just hose it down and let it air‑dry. Customers rate it 4.6 stars from 350 reviews, and Amazon offers a 30‑day return guarantee and price‑matching feedback.
- Material Type:Heavy‑duty Oxford fabric with PVC coating
- Weather Protection:Waterproof, rain/snow/dirt protection
- Closure / Securing Mechanism:Adjustable drawstring
- Dimensions (L × W × H):53.5 × 13.8 × 37.8 in
- Compatibility (Grill Models):Pit Boss 440, 456 Deluxe, 72440, 72444 (with side tray)
- Cleaning Method:Hose down, air dry
- Additional Feature:Adjustable drawstring
- Additional Feature:Hose‑down cleaning
- Additional Feature:Amazon price‑match
Arcedo Grill Cover for Pit Boss Lexington Series
Looking for a cover that stays securely in place even on windy days? The Arcedo Grill Cover fits Pit Boss Lexington 500, 540, Pro Series 600, Tailgater and similar‑size grills. Its 33 × 21 × 39 inch dimensions blanket the grill, while high‑quality polyester with a vinyl coating repels water and blocks UV rays. A bottom drawstring tightens the fit, preventing slipping or blowing away. The black fabric resists tears and fading, keeping a grill looking sharp season after season. Cleaning is simple—rinse, use mild detergent if needed, then air‑dry. At 2.31 lb, it’s lightweight yet durable, protecting your investment.
- Material Type:Polyester fabric with vinyl coating
- Weather Protection:Waterproof, UV‑ andistant, rain/snow protection
- Closure / Securing Mechanism:Adjustable drawstring
- Dimensions (L × W × H):33 × 21 × 39 in
- Compatibility (Grill Models):Pit Boss Lexington 500, Lexington 540, Pro Series 600, Tailgater, similar pellets
- Cleaning Method:Rinse, mild detergent if needed, air dry
- Additional Feature:Upgraded UV‑fade resistant fabric
- Additional Feature:Vinyl coating
- Additional Feature:Light‑weight 2.31 lb
Comnova Premium Wood Pellet Smoker Cover (Pit Boss/Z Grill)
If you own a Pit Boss 820‑850 series or a Z Grill 700 and need a cover that tolerates rain, snow, and relentless sun without cracking, the Comnova Premium Wood Pellet Smoker Cover is the perfect match. Its 600D heavy‑duty oxford cloth, waterproof PU coating, and UV‑resistant finish shield your grill from heavy rain, snow, and fading sun. Adjustable velcro bands secure a snug fit around the 56×27×46‑inch footprint, while the breathable material dries quickly for easy cleaning. Tested to survive three years of UV exposure, it outlasts ordinary paint and PVC covers, keeping your grill in top condition season after season.
- Material Type:600D oxford cloth with PU coating
- Weather Protection:Waterproof, UV‑resistant, rain/snow protection
- Closure / Securing Mechanism:Adjustable Velcro bands
- Dimensions (L × W × H):56 × 27 × 46 in
- Compatibility (Grill Models):Pit Boss 820‑850 series, Z Grill 700 series, similar pellets
- Cleaning Method:Rinse with water; quick‑dry cloth
- Additional Feature:Premium 600D oxford cloth
- Additional Feature:Quick‑dry surface
- Additional Feature:Strict UV durability test
Grill Cover for Pit Boss XL Series Grills
Designed for the XL line of Pit Boss grills, this cover’s 600‑denier oxford fabric with waterproof PVC and UV‑resistant coating shields your smoker from rain, snow, hail, and wind while its three‑layer stitching resists tears. It fits Austin XL, 1000S, 1000SC, 1000SQ, 1000SC2, 1100 Pro, and the 1000/1100/1150/1500 series, measuring 63 W × 24 D × 47 H. Adjustable Velcro straps secure the fit, and a sturdy handle lets you reveal or disclose with ease. The quick‑dry fabric cleans simply, and the two‑thread stitching boosts abrasion resistance. You get a 60‑day money‑back guarantee and a 12‑month warranty for peace of mind.
- Material Type:600D oxford fabric with PVC coating
- Weather Protection:Waterproof, UV‑resistant, rain/snow/hail protection
- Closure / Securing Mechanism:Adjustable Velcro straps
- Dimensions (L × W × H):63 × 24 × 47 in
- Compatibility (Grill Models):Pit Boss XL series (Austin XL, 1000S, 1000SC, 1000SQ, 1000SC2, 1100 Pro, 1000/1100/1150/1500 series)
- Cleaning Method:Rinse, quick‑dry fabric
- Additional Feature:Three‑layer thick stitching
- Additional Feature:Precision two‑thread stitching
- Additional Feature:60‑day money‑back guarantee
Pit Boss 1020 Grill Cover – Heavy Duty Waterproof 600D Black
The Pit Boss 1020 Grill Cover is the ideal solution for anyone who needs reliable, year‑round protection for their Pit Boss Charleston 1020 Pellet Grill or Gas Griddle Combo (model PB1020NX). Made from rugged 600D polyester and a PVC blend, it repels water and resists heat, cold, and heavy rain. An adjustable drawstring secures the cover when winds pick up, keeping the grill fully shielded. Cleaning is simple—just wipe with a damp cloth or hose it off, then let it air‑dry in the sun. This heavy‑duty, waterproof cover delivers all‑season durability without hassle, ensuring your grill stays ready for every cookout.
- Material Type:600D polyester fabric with PVC blend
- Weather Protection:Waterproof, all‑weather (rain, heat, cold) protection
- Closure / Securing Mechanism:Adjustable drawstring
- Dimensions (L × W × H):Not specified (model‑specific)
- Compatibility (Grill Models):Pit Boss Charleston 1020 Pellet Grill Gas Griddle Combo (PB1020NX)
- Cleaning Method:Wipe with damp cloth or hose off, air dry
- Additional Feature:PVC blend fabric
- Additional Feature:All‑year‑round protection
- Additional Feature:Easy wipe‑down cleaning
Factors to Consider When Choosing a Cover for Pit Boss Pellet Grill
You’ll want a cover made from durable, high‑quality material that can shrug off rain and resist UV damage. Look for a waterproof coating and breathable design to keep moisture out while avoiding condensation. Finally, guarantee the fit is snug but adjustable so it stays in place and lasts through the seasons.
Material Material Quality
Durability matters most when you pick a Pit Boss pellet‑grill cover, so choose a heavy‑duty 600D oxford cloth or polyester fabric with a waterproof PU or vinyl coating. This material resists tearing and stands up to wind, rain, and snow better than flimsy PVC. Look for UV‑resistant treatment; it prevents fading and brittleness after months of sun exposure. Multi‑layer stitching adds strength at seams, reducing the chance of splits when you pull the cover on or off. Breathable oxford cloth lets moisture escape, cutting condensation that can rust metal parts. A soft inner lining protects the grill’s finish while still offering a robust outer barrier. Prioritizing these quality cues guarantees your cover lasts season after season.
Waterproofing and Coating
While a sturdy 600D oxford cloth keeps the cover from tearing, its waterproof coating is what truly safeguards your Pit Boss pellet grill from rain, snow, and humidity. Choose a cover that uses PVC or PU coating over breathable oxford or polyester fabric, so moisture slides off while vapor can escape, preventing mold. Avoid all‑PVC designs that trap damp air; a breathable membrane maintains a dry interior. Look for multi‑layer construction—inner fabric, waterproof layer, outer shell—to resist tears and wear. Adjustable Velcro straps or drawstrings let you tighten the fit, sealing gaps where water could seep in. A well‑engineered coating paired with a snug, secure fit guarantees your grill stays dry, ready for the next cooking session.
UV Resistance Longevity
A UV‑resistant cover can keep your Pit Boss pellet grill looking fresh for three years or more, even under relentless sun. Choose a cover made from polyester or oxford cloth with a proven UV‑blocking coating; these fabrics resist fading and retain waterproofing. Verify the product has passed rigorous UV testing—manufacturers often list an exposure rating or certification. A high‑quality UV‑resistant fabric will stay bright and flexible, preventing cracks that let moisture in. The better the UV protection, the longer the cover preserves the grill’s paint, hardware, and overall condition. Investing in a durable, UV‑rated cover means you won’t need to replace it frequently, saving time and money while keeping your grill ready for every season.
Fit and Adjustability
Because a misfitting cover lets rain, wind, and debris seep in, you need one that matches your Pit Boss pellet grill’s dimensions exactly. Measure the grill’s length, width, and height, then compare those numbers to the cover’s specifications. Look for adjustable straps, elastic hems, or drawstring closures that let you tighten the fit after installation. A cover with a flexible edge or a built‑in cinch system will accommodate minor variations in grill models and prevent gaps. Check that the material can stretch enough to wrap around the grill’s legs and wheels without tearing. Finally, guarantee the cover’s seams line up with the grill’s corners so you can secure it quickly and keep the interior dry.
Ventilation and Breathability
Misfitting covers let rain and debris in, and they also trap moisture inside the grill cavity. Proper ventilation in your Pit Boss cover is essential to prevent mold and rust. Choose a cover made from breathable fabrics like oxford cloth; the weave lets air circulate while shedding water. Look for built‑in vents or mesh panels that create a steady airflow, reducing condensation buildup. Avoid non‑breathable PVC or vinyl, which seal in heat and humidity, risking warping and corrosion. Balance water resistance with breathability—water‑repellent coatings keep rain out, but tiny openings let steam escape. A well‑ventilated cover protects the grill’s finish, preserves temperature stability, and extends its lifespan.
Cleaning and Maintenance
Choosing a cover that dries quickly and wipes clean makes upkeep a breeze. Opt for quick‑drying, water‑resistant fabrics like PU‑coated or vinyl‑treated material; a damp cloth or garden hose will remove grime without effort. Breathable textiles prevent moisture from getting trapped, so mold and mildew never get a foothold. After a rinse, spread the cover in the sun and let it air‑dry completely before folding it away. Keep a soft brush handy for light brushing of dust or debris between washes—this simple habit prolongs the cover’s life and keeps its appearance fresh. By selecting a cover with these properties and maintaining it regularly, you protect your Pit Boss grill while minimizing hassle.
